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IS580 Injection Molding Electro-Hydraulic Servo Drive
IS580 Series Electro-Hydraulic Servo Drive

IS580 Series Electro-Hydraulic Servo Drive (PMSM 5.5kW ~ 400kW)

  • Substantial Energy Savings (40% ~ 75%): Ultra-high motor efficiency and zero standby consumption between molding stages.
  • Dual Closed-Loop Precision Control: Independent high-speed pressure (P) and flow (Q) loops with pressure jitter < ±0.1 bar.
  • Lightning-Fast Dynamic Response: Pressure build-up < 30ms; 0 to 100% flow ramp < 40ms, drastically shortening molding cycles.
  • Ultra-Compact Casing: Volume reduced by ≥40% compared to legacy IS300 drives for effortless cabinet integration.
  • Air-Cooled & Hydraulic Oil-Cooled (-H): Pump-mountable oil-cooled models dissipate heat directly into hydraulic fluid.
Key Specification Rating & Value
Power & Voltage Ratings 3PH 380-480V (11kW~400kW) & 3PH 220V (5.5kW~75kW)
Applicable Motors Permanent Magnet Synchronous Motors (PMSM) with Resolver/Encoder
Pressure Holding Stability ±0.5 bar (Steady state ±0.1 bar with rotary encoder)
Starting Torque & Overload 0Hz / 180% torque; Overload 150% rated current for 60s
Feedback Sensor Support 0-10V / 4-20mA pressure sensors + Rotary transformer / 23-bit absolute
Standard Fieldbus Built-in CANopen & Modbus RTU (PROFIBUS-DP optional)
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IS580 Electro-Hydraulic Servo Retrofit & OEM Advantages

1. Drastic Energy Saving: Up to 75% Electricity Reduction

Traditional induction motor hydraulic machines run constantly at 50/60Hz, throttling high-pressure oil back to the tank through relief valves during holding, cooling, and plasticizing stages. The IS580 servo system matches motor speed and torque strictly to instantaneous load requirements. During cooling and mold idle times, the motor completely stops or runs at minimal creeping speed, eliminating bypass energy waste and dropping hydraulic oil operating temperatures by 10°C~20°C (dramatically extending oil seal life).

2. Double Closed-Loop Pressure (P) & Flow (Q) Decoupling

Equipped with specialized electro-hydraulic DSP algorithms, the IS580 dynamically samples cylinder pressure signals via high-speed analog inputs and synchronizes with pump displacement data. Smooth transition algorithms prevent pressure surges during clamping and injection-to-holding phase changeovers, completely eliminating mold flash and weight discrepancies in precision plastic parts.

3. Oil-Cooled Frame (-H) for Direct Manifold Integration

In hot and enclosed factory environments where electrical cabinet cooling is challenging, the IS580 offers specialized oil-cooled heatsink models (-H). Using the machine's circulating hydraulic fluid as the cooling medium (>16 L/min, <45°C), the drive can be mounted directly adjacent to or atop the hydraulic pump manifold, saving massive enclosure space and eliminating cabinet air conditioner requirements.

4. Multi-Pump Parallel Synchronization (>90kW)

For large-tonnage injection molders (1000T to 4000T), multiple IS580 drives can be paralleled over high-speed CAN bus to sum pump flows dynamically. The master drive autonomously dispatches pressure and flow commands across slaves with sub-millisecond synchronization.

Primary Target Applications:

Plastic injection molding machines, rubber vulcanizing presses, metal die-casting machines, pipe extrusion lines, shoe-making injection presses, hydraulic bending machines, and oil press automation.

IS580 Series Ratings, Packaging Math & Shipping Weights

Drive Model Motor (kW) Output Current (A) Package Size L×W×H (mm) Net Wt (kg) Gross Wt (kg) Packing Type
IS580T020-R11125465 × 352 × 3227.588.68Carton + EPE
IS580T030-R11532465 × 352 × 3227.588.68Carton + EPE
IS580T035-R118.537465 × 352 × 3227.588.68Carton + EPE
IS580T040-R12245465 × 352 × 3227.588.68Carton + EPE
IS580T050-R13060530 × 386 × 36715.517.2Carton + EPE
IS580T070-R13775530 × 386 × 36715.517.2Carton + EPE
IS580T080-R14591715 × 435 × 42734.542.0Plywood Pallet
IS580T100-R155112715 × 435 × 42734.542.0Plywood Pallet
IS580T140-R175150742 × 480 × 46751.059.0Plywood Pallet
IS580T170-R190176742 × 480 × 46751.059.0Plywood Pallet
IS580T210-R1110210742 × 480 × 46751.059.0Plywood Pallet
IS580T250-R11322531030 × 465 × 48285.098.0Crate Pallet
IS580T300-R11603041030 × 465 × 48285.098.0Crate Pallet
IS580T370-R12003771220 × 495 × 680110.0128.0Crate Pallet
IS580T460-R1 ~ 720-R1250 ~ 400465 ~ 7251540 × 550 × 740185.0220.0Heavy Wooden Box

* Carton and crate dimensions allow ±3mm tolerance. Suitable for ocean containerized FCL/LCL shipping.

📥 Download IS580 Series Electro-Hydraulic Servo Drive User Manual (PDF, 305 Pages)

Includes complete hydraulic system wiring diagrams, pressure sensor calibration tables, rotary transformer & absolute encoder card setup, and energy retrofit case studies.

Hydraulic Energy Retrofit Inquiries: Contact HBDTECH engineering team at [email protected] for full servo pump kit matching (drive + PMSM motor + internal gear pump + pressure transducer).
Inquiry

Address: Room 320, Chengyueli, Building 9, Zhongxixiangbinshan Garden, Fenghuanggang Community, Xixiang Street, Bao'an District, Shenzhen, Guangdong

ZIP Code: 518101

Fax: 0086-0755-29666485

Tel: 0086-18026995833/0086-13923836915 

Email:[email protected]/[email protected]

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